The Benefits Of Online Manufacturing Services

Manufacturing is currently being shaken by the rapid, unstoppable onslaught of the fourth industrial revolution. The integrated, digital fabrication processes outlined by the Industry 4.0 initiative are universally connecting through the IoT (Internet of Things) improving industrial procedures beyond recognition.

Outstanding Efficiency

The digitalisation brought about by Industry 4.0 and IoT technology is enabling factories to experience unparalleled efficiency by using intelligent automation procedures. An original concept can be rapidly developed, tested, manufactured and delivered in an incredibly short timeframe. Data collection from printed sensors built into machinery is being used to gather information on all aspects of industrial techniques enabling further enhancement of improved productivity. Streamlined initiatives regarding automated replenishment of raw materials and stock combined with detailed analytics are allowing industrial processes to become highly efficient. Being able to instantly discover where improvements can be made enables managers to organise the time and energy of employees to the best advantage resulting in cost-effective efficiency.

Integrated Technological Tracking

Products manufactured digitally benefit from the intelligent tracking offered by smart labels and printed sensors. These can be customised to a client’s individual requirements and installed during various production techniques. Initially used for data collection during manufacture these incredibly thin sensors transmit information using NFC (Near Field Communication) and RFID (Radio Frequency Identification). Data is transmitted through Bluetooth wireless technology to desktops, mobiles and wristwatch devices. Intelligent tracking enables products to be reliably and accurately monitored while in storage or transportation. It also eliminates the likelihood of counterfeit goods being circulated. The introduction of sensor-driven smart packaging has benefits such as achieving ambient temperature control and complete traceability during delivery.

Increased Innovation and Investment

Factories that have already taken steps to become fully digitalised are realising the flexibility and efficiency to be gained. One of the greatest benefits is in the early stages of designing a new product. Sophisticated three-dimensional imaging allows designs to be created using virtual reality technology. A product can be planned and developed simultaneously. Flaws in a virtual prototype can be detected before the decision is taken to manufacture. Three-dimensional modelling has had an enormous impact on investment. Entrepreneurs can confidently develop an innovative new product without the costs and delays that have always been inherent in linear production techniques. Through remote Bluetooth connectivity data can be transmitted directly to a CNC machine without the need for separate programming. It enables innovative designs with increased geometric complexity to be manufactured in a variety of metals or plastic. The use of a Bluetooth CNC machine results in components with critical surface finishing and an unsurpassed accuracy.

Cost-Effective On-Demand Production

Switching to a digital production system has positive economic benefits. Goods no longer need to be produced in high quantities followed by the expense of storing them in warehouses. Digital designs interconnecting with advanced tooling options are ideal for the manufacture of on-demand (MOD) products. Small batches of components can be cost-effectively manufactured whenever they are required. Digitalised injection moulding techniques can be used for a range of components in various industries including aerospace, construction and automotive. These goods are typically required in high volume rates with strict deadlines. Injection moulding is an ideal procedure for large orders but by using the flexibility of on-demand digitalised procedures, components can be economically produced with increased speed and efficiency.

Sheet Metal and 3D Printing

Components manufactured from sheet metal can be rapidly produced by using digitalised techniques. Blanks from two-dimensional designs are first formed by computerised laser-cutting techniques using either chemical etching or water jet sprays. Three-dimensional components are created once the blanks are pressed into shape. Digitalisation enables the whole process to be conducted at speed from beginning to end, increasing productivity while reducing costs. Direct 3D printing is suitable for a range of metals including stainless steel in a process that has a fast turnover with a reduced cost. Other techniques such as stereolithography (SLA) enables the rapid processing of master patterns, prototypes and fabrications with a snap-fit assembly. Selective laser sintering (SLS) is ideal for the rapid development and testing of prototypes and the manufacture of components with a low volume. Throughout the process of using digitalisation to manufacture goods, productivity is fast, efficient and cost-effective.

Shared Information and Technology

A major benefit of digitalised online services in the manufacture of a wide range of components is the opportunity for sharing knowledge. Flaws within a design can be accessed remotely by experienced staff in another department or company in a different location. Such instant problem solving saves time and money enabling a project to progress with streamlined efficiency. Machinery and equipment designed specifically for digitalisation and Bluetooth connectivity are uniformly manufactured. Centralisation of stored analytical data, the interchangeable nature of spare parts and flexible running procedures significantly reduces costs. The repair or upgrading of a system is quick and simple. When employees relocate, they can immediately begin using machinery they are already familiar with resulting in streamlined productivity.

Progressive Development

As networks of digitalised machines and equipment interact with each other the opportunity for progress and development is vast. Streamlined production techniques benefit from collaboration at every stage. A digital system is extremely responsive to its surroundings due to the gathering of highly detailed analytics. Such data is continuously processed warning of potential difficulties and even providing solutions before they are encountered. With a network of shared knowledge throughout the industry there is instant access to records concerning fabrication techniques. the result is an improved performance in every area of production. Digitalisation increases compatibility, quality control and compliance with regulations. The streamlining of production techniques throughout all areas of industry create a reassuring environment for customers and factory managers.

Futuristic Technology

The futuristic development of Industry 4.0 and the IoT is a green technology relying on digitally transmitted instructions and improved production techniques. The speed at which innovative designs can be perfected by using three-dimensional imaging to highlight flaws is revolutionising the manufacture of components. Prototypes can be developed at cost-effective prices within a much shorter time-frame than using the techniques of a previous generation of machinery. Investment in designing innovative new products is being encouraged by a combination of reduced costs and the certainty of increased productivity. Digital manufacturing promises streamlined efficiency across a wide range of equipment including futuristic CNC machines and techniques such as 3D printing. The reliability of intelligent tracking through smart labels adds to the efficiency of digitalisation. The reduced costs involved in developing products through advanced digital manufacturing are proving to have many benefits. The cost of initial investment is balanced against futuristic techniques in creating flawless designs and products that are of superb quality. The sudden impact of the fourth industrial revolution is already transforming the factories that have been eager to implement its exciting capabilities. Businesses that have adapted to the new technology are discovering the limitless opportunities and benefits of online fabrication and machining services through increased efficiency and reduced costs.